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The Linde ASU

BGL is the lone producer and supplier of cryogenic products having a modern independent Cryogenic Liquid Plant in South India having a high standard safety features. The basis of strong customer confidence of its products is due to its flagship modern air separation plant with technical know how from internationally renowned Linde AG, Germany.







Outstanding Features Of 120 Tpd Linde Asu

  1. Trustworthy Linde AG engineered process equipments like Structured Packed Distillation Columns, Multi Layer Cross Flow MHE etc.
  2. Robust Atlas Copco AG engineered Turbo Compressors, Turbine etc.
  3. Siemens AG engineered PLCs.
  4. Robust ABB engineered HT motors, SF6 Breakers etc.
  5. Prudent and proven Digital Control System from Yokogawa, Japan to navigate and manage process machineries and distillation towers.
  6. High Standard product analyzers integrated with DCS Centum-1000 to take care of intermittent feed and reflux adjustment to avoid human error and to produce highest purity ranges of Liquid Oxygen, Liquid Nitrogen and Liquid Argon.
  7. Super Insulated Cryogenic Road Tankers manufactured by MVE and Chart Industries.

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Hydrogen Plant
BGL has an independent Hydrogen Plant, which produces Hydrogen gas by Electrolytic method. It has modern purification system, modern trace analyzers and a safe handling processes to cater to the need of high purity requirement. BGL produces and supplies variety of high pure Hydrogen gases in Cylinders, Pellets, Bullets and Trolleys.

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Specialty Gases Division

BGL has a separate and independent Special Gases Division having a very good cylinder preparation system involving heating purging and evacuation etc. modern Low NPSH, Low RPM, Geared type Bottling Pumps from Linde, AG, modern Gas compressors from Burckhardt Compression and Burton Coblin, USA. It produces and certifies High Pure gases like Argon, Nitrogen, Oxygen, Air and mixture gases.

It has trace Oxygen analyzers from Teledyne, USA, trace Nitrogen analyzers from BOC, UK, trace moisture analyzers from Shaw, U.K., Argon Ionization Detector from Gomac, USA, % Carbon Dioxide Analyzers, % Hydrogen Analyzers, % Oxygen Analyzers from Teledyne, USA etc. BGL produces and supplies a variety of Specialty and mixture gases in cylinders, Pellets, Bullets and Trolleys.

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Industrial and Medical Gases
BGL has a separate facility of compressing for bottling and pipeline supplies of Oxygen and Nitrogen Gases. It has a variety of gas compressors, liquid pumps gas analyzers, analytical equipments etc. It also has facility for filling and certifying Medical Oxygen as per Indian Pharmacopoeia. BGL emphasizes on high standard of safety and quality of gases for reliable supply. BGL is approved manufacturer of Medical gases from Drug Controller of Karnataka.

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Calibration Gases Plant
Calibration Gases Division, a unit of Bhuruka Gases Ltd, was set up in the year 1990 with Technical Know-how from Spantech U.K. It is the first Indian Plant to get ISO 9001-:2000 Certification in this sector. Now we are embarked upon and working towards getting NABL Accreditation.

This unit has a number of precision gravimetric equipments, Gas Booster Pumps, Modern Filling Benches, Blending Equipments and Sophisticated Computerized Gas Chromatographs.

Our calibration mixtures are prepared and certified to meet the most stringent metrological standards. Primary Reference Standards are manufactured using gravimetric techniques with high accuracy balances traceable to NPL standard masses. Gravimetric filling uses ultra-high precision balances, calibrated by NABL body periodically to weigh each component into the cylinder. This ensures that the expected tolerance requirements are always fulfilled.

Calibration Gas Division has Instrumental laboratory as well as Classical laboratory to analyze and certify our wide range of products. Our Instrumental Laboratory has sophisticated computerized gas chromatographs and analyzers to produce and certify calibration gases as per specific need of customers regarding composition, purity, analytical accuracy and stability. Our analytical operations are traceable to Calibration Standards produced to recognized international standard such as NIST.

Each certificate contains all necessary data including analytical results, traceability, uncertainty and product shelf life. This provides the end user with confidence in a robust and reliable product.

To achieve minimum Blend tolerance and to minimize uncertainty, we use high purity raw materials through Linde A.G. Technology, properly prepared cylinders with good internal surface, Sophisticated Equipments, right blending methods, Accurate Instruments and Accurate Standards.

BGL Possesses the facility to produce wide range of products, which are non-explosive, non-reactive, stable mixture of gases or gaseous vapors. The gas mixtures are made to any concentration within the permissible limits of Physics and Chemistry. BGL also produces liquid mixtures pressurized by an inert gas. BGL supplies the Calibration, mixture and pure gases in wide range of packaging.

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Engineering and Project
BGL has in house capability of erection, commissioning and repairing of various types of Cryogenic Road Tankers, Vacuum Insulated Evaporators, Liquid Storage Tanks, Liquid Cylinders, Vaporizers, Vacuum Pumps, Gas Supply and Distribution Systems, LP and HP Gas Pipelines etc.

It successfully manages a fleet of Modern Super Insulated Cryogenic Road Tankers, Gas Trolleys, Gas Pellets, Liquid and Gas installations at customer's premises etc. Safety is our paramount criteria for all our engineering activities.

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Power Plant
BGL has an independent 66 KV express feeder from nearest 400KV/220KV power stations at Hoodi. To add the reliability BGL has installed a 4.0MW Pielstick DG set which operates on Furnace Oil. It has a generation and synchronization facility at 11 KV. It can operate the whole factory on DG Power with forward and backward synchronization with KPTCL grid.

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Networking and ERP
BGL has integrated its entire operations through world renowned Enterprise Resource Planning Software SAP-R3.

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Logistics

Customer Delight enjoys a TOPMOST Priority on the Agenda of BGL's Marketing Network. It has a fleet of vacuum insulated cryogenic road tankers, vacuum insulated VIEs, vacuum insulated Thermo Siphon Tanks, Dura Cylinders, Trolleys, Pellets, Quads, Liquid Cylinders, Gas Cylinders, Canisters etc to cater to the needs of all types of customers with high standard of safety and quality. BGL through its dedicated Fleet of Transport Carriers enable domestic movement of products to Customer's locations.

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Safety

Due to Management's prime concern for Safety, we are one of the few companies where there is no reportable accident / incident for many years. A Safety Committee is formed at organizational level with representatives from all departments which meets periodically and discusses on all safety issues. The committee also receives valuable inputs and guidance from a third party Safety Consultant and his findings are attended immediately. Safety in-charge of company directly reports to Head of the unit and reports on the following safety issues:
 

  • Compliance with all applicable environmental, health, and safety laws and regulations.
  • Continual improvement in environmental, health and safety performance with the ultimate goal of zero injuries and zero emissions of toxic and hazardous materials.
  • Design and operation of our plants and facilities in a manner that protects the environment and the health and safety of our employees and the public.
  • Development and production of products that can be manufactured, distributed, used, and recycled or disposed of in a safe and environmentally sound manner.
  • Open discussion of our environmental, health, and safety practices and performance.

Recently Safety Portfolio has been integrated through SAP and all maintenance work can be taken up only after fulfilling the Safety requirements defined in the SAP Plant maintenance System.

The action points on Safety is also discussed in the monthly Review Meeting held with the Chairman


For more information, contact us or email us at info@bhurukagases.com


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